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PD 607: Design and Operation of “Clean” Utilities for the BioProcessing Industry

THIS COURSE IS CANCELED.

Two-day Seminar
June 14-15, 2010 (Monday-Tuesday)
14 PDHs


Description
Effective Generation and Supply of High Quality Critical Utilities is paramount to success in the BioPharmaceutical Industry. Key to this success is dependable operation of their Clean Utilities systems, increased system life, and minimization of maintenance and nonconformance events.

This seminar will focus on those factors which can most influence the successful management of the BioProcess Utility Assets within these operating plants. Design, Operation and Maintenance best practices will be stressed, by reviewing regulatory requirements, actual case studies, and the engineering concepts to increase long-term asset value.


What you will Learn

  • Worldwide Regulatory requirements for Utility Systems.
  • Operational requirements for long term service of specific types of Utility Systems equipment.
  • Design and Material selection considerations for long term service of Utility systems, and their potential to impact on the process equipment.
  • End User perspectives in the operation and management of Utilities Systems including recent trends and developments.
  • Network with industry peers, share knowledge and experience

 

Who Should Attend
This course should be useful for utility engineers, utility operators, maintenance engineers, reliability engineers, process engineers, facility engineers, validation engineers, quality assurance staff, project managers, and maintenance technicians, with 2-8 yrs of experience in manufacturing and operation, engineering, validation, quality assurance.

 

Instructor/Speaker Panel:

  • Seminar Director: James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
  • Peter Petrillo, Principal and Owner, Millennium Facilities Resources
  • Ibrahim Khadra, Staff Process Engineer, World Wide Engineering, GPSC, LLC, (Johnson and Johnson)
  • Katrin Åkerlindh, Global Product Manager - Specialty Gases, Linde AG

AGENDA

Monday, June 14
8:00 am - 8:15 am Opening Remarks
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
8:15 am - 10:00 am Overview of Facility Utility Design and Operation for BioPharmaceutical Production
Utility design and operation strategy will be reviewed. Master Planning, Change Management and integration fo retrofit projects will be stressed. Interactions with support utilities will be defined, and comparisons between large sites and small start-up facilities will be covered.
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
10:00 am - 10:30 am Coffee Break
10:30 am - 11:00 am Compendia Requirements for Clean Utilities
Review the general requirements, compare US, EU and others. (Water, Steam, Process Gasses, HVAC, CIP, Liquid Nitrogen)
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
11:00 am - Noon Overview of Design and Operation of Pretreatment Water systems
Review the general requirements for design, operation and verification.
-Peter Petrillo, Principal and Owner, Millennium Facilities Resources
Noon - 1:00 pm Lunch
1:00 pm - 2:00 pm Design and Operation of Water For Injection systems
Review the general requirements for design, operation, distribution, verification and validation.
-Ibrahim Khadra, Staff Process Engineer, World Wide Engineering, GPSC, LLC, (Johnson and Johnson)
2:00 pm - 3:00 pm Design and Operation of Clean Steam systems
Review the general requirements for design, operation, distribution, verification and validation.
-Ibrahim Khadra, Staff Process Engineer, World Wide Engineering, GPSC, LLC, (Johnson and Johnson)
3:00 pm - 3:30 pm Coffee Break
3:30 pm - 4:30 pm Stainless Steel Lifecycle and Rouge
A review of Stainless Steel, its make-up and its applications in the BioPharmaceutical Utilities. Attention will be on evaluating length of service. Rouge, evaluation of its formation and methods of prevention and remediation will be discussed.
-Peter Petrillo, Principal and Owner, Millennium Facilities Resources
4:30 pm - 5:00 pm Clean Utility Nonconformance Review
A review of actual Nonconformance events from Clean Utility systems.
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services

Tuesday, June 15
8:30 am - 10:00 am Design and Operation of Clean Air Systems
Review the general requirements for design, operation, distribution, verification and validation. Process Air vs. Instrument Air and Filtration will be reviewed.
-Katrin Åkerlindh, Global Product Manager - Specialty Gases, Linde AG
10:00 am - 10:30 am Coffee Break
10:30 am - 11:15 am Design and Operation of Process Gas Systems
Review the general requirements for design, operation, distribution, verification and validation. Liquid Nitrogen, Life and property safety and Filtration will be reviewed.
-Katrin Åkerlindh, Global Product Manager - Specialty Gases, Linde AG
11:15 am - Noon Materials of Construction for Clean Utility Systems
Review the general requirements for design, operation and verification.
-Peter Petrillo, Principal and Owner, Millennium Facilities Resources
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
-Ibrahim Khadra, Staff Process Engineer, World Wide Engineering, GPSC, LLC, (Johnson and Johnson)
Noon - 1:00 pm Lunch
1:00 pm - 2:00 pm Plastic and Elastomer Lifecycle
A review of polymers their make-up and their applications in the BioPharmaceutical Industry. Attention will be on material selection and evaluating length of service.
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
2:00 pm - 3:00 pm Asset Management Techniques
Review of methods to manage a plant’s assets, and how they all fit together. Electronic Document Management Systems, CADD drawing files, Equipment Files, Computerized Maintenance Management Systems, Building Management Systems,
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
3:00 pm - 3:30 pm Coffee Break
3:30 pm - 4:30 pm

Work Shop-Evaluate your data, Write you procedures, and Summarize your system performance
An interactive workshop where the class will break into groups and generate operational and Maintenance programs and procedures. They will function under a simulated project and facility operation scenario.
Write your procedures and evaluate the data.
-James Dean Vogel, P.E., Principal and Owner, Process Facilities Services
-Katrin Åkerlindh, Global Product Manager - Specialty Gases, Linde AG
-Peter Petrillo, Principal and Owner, Millennium Facilities Resources
-Ibrahim Khadra, Staff Process Engineer, World Wide Engineering, GPSC, LLC, (Johnson and Johnson)

4:30 pm - 5:00 pm Case Studies and Panel Discussion
Review of actual case studies, Regulatory citations and recent trends and developments regarding Operations and Maintenance of Critical Utility Systems.
- Panel
5:00 pm - 7:00 pm Cocktail Reception (with Exhibitors)

Wednesday, June 16
8:00 am - Noon
Application of ASME Bioprocessing Equipment (BPE) Standard
Separate registration required. Click here for
more details
1:00 pm - 5:00 pm
ASME BPE Committee Meetings (June 16-18). Open to the public. No registration required.



REGISTER NOW! Visit www.asmeconferences.org/Bioprocess10



ASME Travel Policy : ASME is not responsible for the purchase of non-refundable airline tickets or the cancellation/change fees associated with canceling a flight. Please call to confirm that the course is running before purchasing airline tickets. ASME retains the right to cancel a course up until 3 weeks of the scheduled presentation date.




 
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