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PD 317: Bioprocessing Equipment Design and Facility Layout

Two-day Seminar
June 14-15, 2010 (Monday-Tuesday)
14 PDHs


Description
This seminar provides a comprehensive look at the factors that influence the selection, design, specification and placement of bioprocessing equipment. Topics will include: upstream and downstream processing equipment design, cleaning and sanitation, C&Q, single use systems and the facility of the future. Industry standards and regulatory guidelines that can be used to facilitate the process are presented. The program follows a real life model project from the process flow diagram to the facility layout. Three hands-on interactive workshops encourage the participants to develop systems and models.


What you will Learn

  • How to Transition from Process Flow Diagram into a Bioprocessing Facility Design
  • The recent trends in Bioprocessing Technology including the Facility of the Future.
  • Procurement: How to specify? What to look for? Enhanced commissioning.
  • How to design with Cleaning and Sterilization in mind
  • The impact of single use systems in bioprocessing and facility design

 

Who Should Attend
Engineers, scientists and other personnel involved in the design of bioprocessing equipment including suppliers, end-users, contracts and component suppliers. Those involved in operation and maintenance will find that the course provides an excellent introductory overview of equipment and system design. This basic program will introduce those whom are about to design a cGMP bioprocessing suite or facility to the design process.

 

Instructor/Speaker Panel:

  • Seminar Director: Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers
  • Mark Herr, Product/Sales Manager, Stainless Technology
  • Paul Kubera, Vice President, Engineering, Associated Bio Engineers & Consultants (ABEC)
  • Robert Barloga, Senior Application Engineer, Alfa Laval, Inc.
  • Jeff Mahar, Cuno
  • Alan Powell, Principal Engineer, Process Engineering, Merck
  • Jim Vogel, Principal, Process Facilities Services Incorporated
  • Alan Williams, Senior Applications Manager, GE Healthcare


AGENDA


Monday, June 14
8:00 am - 8:15 am

Course Introduction and Project Description
An overview of the model project, introduction of the tools and resources that will be used during the 4-day program.
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers

8:15 am - 9:15 am

Bioprocess Equipment Specification
This presentation focuses on the various baseline requirements for the successful planning and design of Pilot Plant facilities as utilized in the Biopharmaceutical industry. General concepts, typical suites and their equipment are investigated. ASME BPE, EN-285, ASTM, ISPE resources and guidelines are presented. Vendor Qualification programs.
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers

9:15 am - 10:00 am

Engineering for Sterilization
Review the difficulties and design parameters to successfully steam sterilize systems. Information is provided that relates to the design configuration and kill correlations.
-Alan Powell, Principal Engineer, Process Engineering, Merck

10:00 am - 10:30 am Coffee Break
10:30 am - 11:15 am

Centrifugation
Centrifugation is a technology which is critical for successful cell culture harvest and other liquid-solid and liquid-liquid separations. This lecture presents the principles of sedimentation and will provides end users and designers the tools necessary for the specification of the ideal system for their application.
-Robert Barloga, Senior Application Engineer, Alfa Laval, Inc.

11:15 am - Noon Filtration
Filtration is used in almost all bioprocesses. Sterile vent and addition filters are used for sterile liquid and gas transfers. TFF systems are used for cell harvest as well for purification and buffer exchange processes.
-Jeff Mahar, Cuno
Noon - 1:00 pm Lunch
1:00 pm - 2:00 pm

Chromatography
This presentation will look at the selection considerations for chromatography processes. Scale considerations, column design, separation material options, process application and future trends will be reviewed.
-Alan Williams, Senior Applications Manager, GE Healthcare

2:00 pm - 3:00 pm

Engineering for Cleaning-In-Place
The various cleaning mechanisms and effect of velocity and chemical composition of the cleaning agents is reviewed.
-Alan Powell, Principal Engineer, Process Engineering, Merck

3:00 pm - 3:30 pm Coffee Break
3:30 pm - 5:00 pm

Bioprocess Equipment Design Workshop
Four design teams will design bioreactors and specify downstream equipment to accommodate the project process.
- Marc Pelletier, Jeff Mahar, Robert Barloga, Al Williams


Tuesday, June 15
8:30 am - 9:00 am

System Infrastructure Design Considerations
All product-contact utilities including clean steam, purified water and sterile gases must be carefully considered in bioprocess designs. Diversity factors. Utility use matrices.
-Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers

9:15 am - 10:00 am Risk Assessments, Paradigm Shift in C&Q
ASTM E2500 and Risk Based Approaches to C&Q. Tools for integration of C&Q into the process and facility design are presented. The importance of a good Basis of Design and URS is discussed.
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers  
10:00 am - 10:30 am Coffee Break
10:30 am - 11:15 am Plastics, Elastomers and Single use systems in Bioprocessing
Not all EPDM is created equal. Understanding your process and the impact of elastomers used in mechanical joints and seals is critical for a successful operation. More and more plastics are now used in Bioprocessing with the increased acceptance and use of single use systems. Impact to facility design and capital costs.
- Jim Vogel, Principal, Process Facilities Services Incorporated 
11:15 am - Noon

Cycles of Learning
Recent designs and fabrications that did not meet user expectations. Open forum on the groups issues and experiences
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers

Noon - 1:00 pm Lunch
1:00 pm - 2:00 pm Instrumentation, Controls & GMP Compliance
- Ray Emerson, New England Controls
2:00 pm - 3:00 pm

Bioprocess Design Considerations, Regulatory Compliance and Design implication of Multiproduct Facilities
Review the cGMP's and their impact on the facility. This presentation covers the problems and requirements of FDA compliance and validation; considerations when multi-product, pilot, clinical or manufacturing facility is required.
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers

3:00 pm - 3:30 pm Coffee Break
3:30 pm - 5:00 pm

Introduction to Facilities Design
One approach to develop a conceptual design is presented. Concepts such as suite programming, unit operation adjacencies, infrastructure layout and design, material, personnel and waste flows are discussed
- Marc Pelletier, Director, Strategic Consulting Group, CRB Consulting Engineers   

5:00 pm - 7:00 pm Keynote and Cocktail Reception (with Exhibitors)

Wednesday, June 16
8:00 am - Noon
 
Application of ASME Bioprocessing Equipment (BPE) Standard
Separate registration required. Click here for more details
1:00 pm - 5:00 pm
ASME BPE Committee Meetings (June 16-18). Open to the public. No registration required.


REGISTER NOW
! Visit www.asmeconferences.org/Bioprocess10



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