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Description
This seminar will focus on the process and methods of implementing bioprocess
technology in regulated manufacturing operations. Workshop exercises and
real-life case studies will be employed to demonstrate the application
of best practices for the execution of technology-intensive projects in
new and existing biologics facilities. Discussion will focus on new trends
and developments in bioprocessing technology and on how that technology
is best developed and translated to a GMP-robust manufacturing environment.
The seminar
will present best practices for bioprocess facility/equipment delivery,
technology transfer, strategic planning, and project management. Strategies
and end-user perspectives will be presented for the successful introduction
of new bioprocess technologies, automated bioprocess equipment, single-use
(disposable) technology, electronic records and a QBD approach to commissioning
and qualification activities.
Who
Should Attend
This
seminar is an essential resource for engineers, scientists, and managers
who are involved in technology transfer and project execution in biologics
manufacturing facilities.
Expert
Panel:
- DIRECTOR:
David Marks,
President & Senior Consultant,, DME Alliance Inc.
- Frank
Abbato, Principal Engineer, DME Alliance, Inc
- Ben
Beneski, Senior Manager, Amgen
- Charles
A. Crosier, Project Engineer, Diosynth Biotechnology
- Kenneth
Hamilton, Director, Engineering, Genentech
- Sean
Illig, Deputy Director, Process Engineering, Sanofi Pasteur
- Joe
Kauten, LSBO Fermentation Lead, Lonza Biologics
- Shaun
J. McWeeney, Process Engineer, Centocor
- Jason
Tansky, Staff Engineer, Centocor
AGENDA
|
Monday,
10 November |
| 8:00-8:15
am |
Opening
Remarks
- David Marks, President
& Senior Consultant,, DME Alliance Inc. |
| 8:15-10:00
am |
Developing for Scalability
How to adequately explore the process development design space to
ensure future scalability. Implementation of new technologies to
model and analyze bioprocess operations before and during scale-up
are also discussed.
-
Ben
Beneski, Senior Manager, Amgen |
| 10:00-10:30
am |
Coffee
Break |
| 10:30-Noon |
Improving
Delivery of a New Automated Bioprocess Systems to Your Facility
How to realize the maximum benefit from automated bioprocessing,
focusing on best practice and lessons learned from successful implementation.
-
Shaun J. McWeeney,
Process Engineer, Centocor |
|
Noon-1:00 pm |
Lunch |
| 1:00-2:00
pm |
Leveraging
Disposables for Bioprocess Manufacturing
This session will survey the single-use technology commonly employed
in bioprocess manufacturing and provide key points to consider for
the design of bioprocessing equipment & facilities that utilize
disposables.
- David Marks, President &
Senior Consultant,, DME Alliance Inc.
|
| |
21
CFR Part 11 - Practical Implementation of Electronic Records in
a Regulated Bioprocessing Facility
This session will review practical application of the 2003
guidance document to bioprocessing systems. Real-world examples
and analogies to illustrate the compliance requirements and implementation
of electronic records and signatures technology will be presented.
- Shaun
J. McWeeney, Process Engineer, Centocor |
| 3:00-3:30
pm |
BREAK;
coffee/refreshments |
| 3:30-5:00
pm |
ASTM
E2500-07 - The New Paradigm for Verification of Bioprocess Systems
This session will provide guidance on the requirements and concepts
put forth by E 2500-07, the new ASTM Guide for Specification, Design,
and Verification of Pharmaceutical and Biopharmaceutical Manufacturing
Systems and Equipment. We will cover such concepts as Product/Process
User Requirements, Project Quality Plans, Construction Quality Plans,
Risk Assessments, Verification Testing and Plans and how to maximize
the benefits of these activities.
- Jason Tansky, Staff Engineer,
Centocor
|
|
Tuesday,
11 November
|
|
8:00-10:00
am
|
Plant
De-Bottlenecking
This session will address the question of how best to configure
a process operation to maximize the manufacturing capacity. Analysis
and modeling techniques will be discussed for the identification
and prevention of significant bottlenecks when either a new product
is introduced into a facility or the capacity needs to increase.
- Kenneth Hamilton, Director,
Engineering, Genentech
|
|
10:00-10:30
am
|
Coffee
Break |
|
10:30-Noon
|
Points
to Consider for the Execution of Technology-Intensive Projects
The proper introduction and integration of technology is
a key component for the success of projects in biologics manufacturing
facilities. This session will present best practices and practical
rules of thumb for the execution of capital projects involving bioprocess
technology.
- Sean Illig, Deputy
Director, Process Engineering, Sanofi Pasteur
|
|
Noon-1:00 pm
|
Lunch |
|
1:00-3:00
pm
|
A
Case study on Implementing a Risk Based Approach to Qualification
A case study highlighting an alternative approach to commissioning
and qualification of biopharmaceutical equipment using a risk based
approach to testing and verification. This case study will cover project
management, vendor management, commissioning and qualification project
planning and implementation of this risk based approach.
- Jason Tansky, Staff Engineer,
Centocor |
|
3:00-3:30
pm
|
BREAK;
coffee/refreshments |
|
3:30-5:00
pm
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PANEL
DISCUSSION: The Future of Bioprocess Facilities - Technologies &
Trends
Panel discussion on key technology issues facing our industry,
including modularization, the use of disposables, contamination control,
PAT and regulatory initiatives. |
|
5:00-6:00
pm
|
Keynote |
|
6:00-7:00
pm
|
Cocktail
Reception (with Exhibitors) |
|
Wednesday,
12 November
|
|
8:00-10:00
am
|
Building
a Technology Transfer Process
This presentation will focus on strategies for efficient technology
transfer from process development to manufacturing.
-
Frank Abbato, Principal Engineer, DME Alliance, Inc
|
|
10:00-10:30
am
|
Coffee
Break |
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10:30-Noon
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Engineering
Tech Transfer & Process Optimization
Issues faced in a large scale automated facility in order
to retrofit for a different monoclonal antibody (MAb), focusing on
general points to consider in order to determine how best to retrofit
a facility and optimize the process fit using existing equipment where
feasible.
- Kenneth Hamilton, Director,
Engineering, Genentech |
|
Noon-1:00 pm
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Lunch |
|
1:00-3:00
pm
|
Conceptual
Design for Biopharmaceutical Facilities.
Discussion will focus on the methodology required to evaluate the
feasibility of projects involving new or renovated bioprocess systems,
and create a conceptual design that addresses user requirements.
Workshop exercises will apply the methods and techniques associated
with the conceptual design of a typical biologics process in a new
facility.
-
Sean Illig, Deputy Director, Process Engineering, Sanofi Pasteur
|
|
3:00-3:30
pm
|
BREAK;
coffee/refreshments |
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3:30-5:00
pm
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Case
Study - bioprocess technology implementation in a large-scale cell
culture facility
A case study highlighting the design and delivery of a licensed biopharmaceutical
facility with emphasis on the design and implementation of 20,000
L large scale cell culture process systems.
- Joe
Kauten, LSBO Fermentation Lead, Lonza Biologics |
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Thursday,
13 November
|
|
8:00-10:00
am
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Managing
Small Projects and Renovations in a GMP Bioprocess Manufacturing
Environment
This session will develop a practical approach to the execution
of time and resource-limited projects within a regulated bioprocessing
facility.
- Charles A. Crosier, Project
Engineer, Diosynth Biotechnology
|
|
10:00-10:30
am
|
Coffee
Break |
|
10:30-Noon
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Workshop
- Applied Project Implementation for Bioprocess Systems
This workshop will work through a project life-cycle scenario
requiring the implementation of bioprocessing technology in a regulated
environment.
- Charles A. Crosier, Project Engineer,
Diosynth Biotechnology |
|
Noon-1:00 pm
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Lunch |
|
1:00-3:00
pm
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Bioprocess
Systems Development
This session will provide a description of the design development
process to implement new bioprocess technologies in custom bioprocess
equipment. A class exercise will evaluate the technical merits of
a proposal to implement a disposable bioreactor system.
- David Marks, President
& Senior Consultant,, DME Alliance Inc.
|
|
3:00-3:30
pm
|
BREAK;
coffee/refreshments |
|
3:30-5:00
pm
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Bioprocess
Equipment Sourcing Strategies
This session will examine some of the unique sourcing issues
associated with the delivery of bioprocess systems. Best practices
will be discussed for equipment specification, vendor selection and
procurement.
- David Marks, President
& Senior Consultant,, DME Alliance Inc. |
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Friday,
14 November |
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9:00-11:00
am
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Plant
tour of AMGEN-Juncos (Seats are Limited. Advance sign-up
required.) |
REGISTER
NOW! Visit www.asmeconferences.org/Bioprocess08
ASME
Travel Policy : ASME
is not responsible for the purchase of non-refundable airline tickets
or the cancellation/change fees associated with canceling a flight. Please
call to confirm that the course is running before purchasing airline tickets.
ASME retains the right to cancel a course up until 3 weeks of the scheduled
presentation date.
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