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Jennifer Delda
Program Manager
deldaj@asme.org












PD 315: UPSTREAM PROCESS TECHNOLOGY


Description
The fundamental principles involved in the engineering of cellular systems for large-scale production of active proteins and stem cells are presented to familiarize engineers and life scientists with factors activating and limiting their bioreactor systems.

Participants will become familiar with the characteristics of proteins, cellular metabolism and physiology as they impact bioreactor process development, design and operation. Critical comparisons among mammalian and other culture systems for protein production are made. Insights into the latest cell engineering developments are included.

The seminar extensively discusses bioreactor development, selection and design, monitoring and control, and large-scale operational issues. Relationship between large scale bioreactor cell culture and other aspects of production, facility and regulatory compliance are discussed.



What you will learn:

  • Significance of cell culture in production of biopharmaceuticals.
  • Strategies and methods for cell line creation and optimization for biologics production.
  • Bioreactor design considerations for the optimum production of biopharmaceuticals.
  • Tech transfer, process design, and process fit and facility modification for large-scale cell culture expression systems.
  • Bioreactor cell culture as it relates to other aspects of producing a biopharmaceutical; media development, purification, final formulation, facility design, clinical development, and regulatory compliance


Who Should Attend
Personnel in Development, Manufacturing, Engineering, and Validation involved in process development, tech transfer, validation and operations management of cell culture systems will benefit from this seminar. A selection of state-of-the art content mixed with basic principles ensures that attendees of all experience levels will benefit.


EXPERT PANEL:

  • DIRECTOR: Frank Abbato, Principal Engineer, DME Alliance, Inc.
  • Benjamin Beneski, Sr. Manager, Manufacturing, Amgen, Inc.
  • Luis Branco, Chief Scientific Officer, Biofactura, Inc.
  • Arnold H. Horwitz, Senior Director, Cell Biology, XOMA (US) LLC
  • Joseph Kauten, LSBO Fermentation Lead, Lonza Biologics, Inc.
  • Paul Kubera, Vice President, Technology, ABEC, Inc.
  • David M. Marks, President, DME Alliance, Inc.
  • Scott Richmond, Senior Scientist, Human Genome Sciences, Inc.

AGENDA

Monday, 10 November
8:00-8:15 am
Opening Remarks: Introduction & Overview
- Frank Abbato, Principal Engineer, DME Alliance, Inc.
8:15-10:00 am

Expression of Biopharmaceuticals in Mammalian Cells – Vectors and Host Cells
This session will provide a review of host cells and expression vector systems for the production of biopharmaceuticals using mammalian cells. General approaches will be discussed for improving cell line productivity and production economy using the latest molecular biology and cell culture techniques.

-
Arnold H. Horwitz, Senior Director, Cell Biology, XOMA (US) LLC

10:00-10:30 am
Coffee Break
10:30-Noon
Creating a Novel Expression System in NS0
This session will present a roadmap for original engineering of novel expression systems using the creation of a cholesterol-based expression system in NS0 as a framework.
-
Luis Branco, Chief Scientific Officer, Biofactura, Inc.
Noon-1:00 pm
Lunch
1:00-2:00 pm
Improving Expression of Biopharmaceuticals in Mammalian Cells – Industrial Examples, part 1
This session will discuss approaches for improving production of biopharmaceuticals using mammalian cells. Specific examples of improving cell line productivity and production economy using the latest molecular biology and cell culture techniques will be presented.

-
Arnold H. Horwitz, Senior Director, Cell Biology, XOMA (US) LLC
2:00-3:00 pm
Improving Expression of Biopharmaceuticals in Mammalian Cells – Industrial Examples, part 2
- Arnold H. Horwitz, Senior Director, Cell Biology, XOMA (US) LLC
3:00-3:30 pm
BREAK; coffee/refreshments
3:30-5:00 pm
Expression of Biopharmaceuticals in Microbial Cells
This session will discuss approaches for improving production of biopharmaceuticals using microbial cells. Specific examples of improving cell line productivity and production economy using the latest molecular biology and microbial techniques will be presented.

- Arnold H. Horwitz, Senior Director, Cell Biology, XOMA (US) LLC

Tuesday, 11 November
8:00-10:00 am

Metabolic Engineering of Cell Culture Medias
This session will present an overview of strategies and methods for engineering original cell culture medias.
- Luis Branco, Chief Scientific Officer, Biofactura, Inc.

10:00-10:30 am
Coffee Break
10:30-Noon
Developing for Scalability
This session will discuss how to adequately explore the process development design space to ensure future scalability. The implementation of new technologies to model and analyze cell culture operations before and during scale-up will also be discussed.

- Benjamin Beneski, Sr. Manager, Manufacturing, Amgen, Inc.
Noon-1:00 pm
Lunch
1:00-3:00 pm
Pitfalls in Large Scale Bioreactor Design
This session will present an examination of process and equipment problems and solutions encountered in large scale cell culture operations.

- Benjamin Beneski, Sr. Manager, Manufacturing, Amgen, Inc.
3:00-3:30 pm
BREAK; coffee/refreshments
3:30-5:00 pm
Building a Tech Transfer Process
This presentation will focus on strategies for efficient technology transfer from process development to manufacturing. It will address hurdles faced when designing a new facility or contracting manufacturing into an existing facility.

- Frank Abbato, Principal Engineer, DME Alliance, Inc.
5:00-6:00 pm
Keynote
6:00-7:00 pm
Cocktail Reception (with Exhibitors)

Wednesday, 12 November
8:00-10:00 am
Optimizing a Process within Existing Bioreactors
This session will discuss methods for process optimization when restricted by existing facilities and processes. Large scale industrial examples will be discussed and a novel design for fed-batch operation suitable for today’s higher-yielding cell lines.

- Scott Richmond, Senior Scientist, Human Genome Sciences, Inc.
10:00-10:30 am
Coffee Break
10:30-Noon
Mammalian Cell Culture in the Production Scale Bioreactor
This presentation will focus on the operation of large-scale 20,000 liter mammalian cell bioreactors in an FDA-regulated environment. Discussion will include extrapolation of pilot scale bioreactor production information to large scale cell culture production and purification in a GMP production environment.

- Joseph Kauten, LSBO Fermentation Lead, Lonza Biologics, Inc.
Noon-1:00 pm
Lunch
1:00-3:00 pm
Biopharmaceutical Product Development Workshop
Participants will tackle a development problem for an example protein product.

- Multiple Instructors (Moderator- Frank Abbato)
3:00-3:30 pm
BREAK; coffee/refreshments
3:30-5:00 pm
Bioreactor Engineering – Equipment Design
We will survey best practice for bioreactor equipment design, CIP, SIP, and lessons learned from implementations in pilot and production-scale GMP facilities.

- David Marks, President, DME Alliance, Inc.

Thursday, 13 November
8:00-10:00 am
Process Validation and Re-Validation
This session will provide a cell-culture oriented discussion of process validation methods, approaches for re-validation and process amendments, and integration of Quality by Design into the process validation approach.

- Frank Abbato, Principal Engineer, DME Alliance, Inc.
10:00-10:30 am
Coffee Break
10:30-Noon
Applied Agitator Design for Bioreactors
This session will present a practical survey of best practice for agitator design within GMP bioreactors and the process impact (mixing, shear, reliability, cleanability, aseptic operation) of agitator design selections.

- Paul Kubera, Vice President Engineering, ABEC, Inc.
Noon-1:00 pm
Lunch
1:00-3:00 pm
Feeding Strategies, pH Control, and DO Control in Large Scale Bioreactors
This session will lead an interactive discussion of fed-batch development, operation, and best practices, including a discussion of pH and DO control centered around large scale operation and transfer of tuning parameters from small scale to large scale or from facility to facility.

- Scott Richmond, Senior Scientist, Human Genome Sciences, Inc.
3:00-3:30 pm
BREAK; coffee/refreshments
3:30-5:00 pm
Wrap-up and Q&A Panel Discussion

Friday, 14 November
9:00 - 11:00 am: Plant Tour of Amgen-Juncos (Seats are limited. Advance sign-up required.)


             REGISTER NOW! Visit www.asmeconferences.org/Bioprocess08


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