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PD315 - Bioreactor Process Technology

Now available on CD-ROM. To purchase, please call 800-843-2763



Description

The fundamental principles involved in the engineering of cellular systems for large-scale production of active proteins and stem cells are presented to familiarize engineers and life scientists with factors activating and limiting their bioreactor systems. Participants will become familiar with the characteristics of proteins, cellular metabolism and physiology as they impact bioreactor development, design and operation. Critical comparisons among mammalian and other culture systems for protein production are made. The course extensively discusses bioreactor development, selection and design, monitoring and control, and large-scale operational issues. Relationship between large scale bioreactor cell culture and other aspects of production, facility and regulatory compliance are discussed.

What You Will Learn

  • Importance of cell culture derived biopharmaceuticals.
  • Role of molecular biology in the production of biopharmaceuticals.
  • Bioreactor design and production of biopharmaceuticals.
  • Bioreactor cell culture as it relates to other aspects of producing a biopharmaceutical; purification, final formulation, facility, clinical development, regulatory compliance


Who Should Attend

Engineers and Scientists who are involved with biopharmaceuticals derived from cell culture and who are part of research, development, production, quality control, quality assurance, regulatory affairs and clinical development will benefit from this course.

Schedule


Sunday, October 22, 2006
5:00 pm - 8:30 pm Course Registration
Monday, October 23, 2006
7:30 am - 8:30 am Registration Desk Open / Continental Breakfast
8:30 am - 10:00 am
Biopharmaceuticals Derived from Bioreactor Processes
A Review of biotechnology products derived from bioreactor processes. Manufacturing, regulatory and healthcare impact. General overview.

Ashot Petrossian
Principal Manager
GXP Consultants

10:00 am - 10:30 am
Refreshment Break
10:30 am - 12:00 noon
Expression of Biopharmaceuticals in Mammalian Cells - Vectors and Host Cells
Review of host cells and expression vector systems for the production of biopharmaceuticals using mammalian cells. General approaches for improving cell line productivity and production economy using the latest molecular biology and cell culture techniques.
Arnold H. Horwitz
Senior Director, Cell Biology
XOMA (US) LLC
12:00 noon - 1:00 pm
Lunch
1:00 pm - 2:30 pm

Improving Expression of Biopharmaceuticals in Mammalian Cells - Industrial Examples
Approaches for improving production of biopharmaceuticals using mammalian cells. Specific examples of improving cell line productivity and production economy using the latest molecular biology and cell culture techniques.

Arnold H. Horwitz
Senior Director, Cell Biology
XOMA (US) LLC
2:30 pm - 3:00 pm
Refreshment Break
3:00 pm - 4:30 pm
Laboratory Scale Cell Culture Biotechnology
Laboratory and pilot scale bioreactors for the production of biopharmaceuticals. Process design and optimization. How to link between laboratory scale cell culture and manufacturing in large 5-10,000 liter bioreactors. T-Flasks, spinner flasks, small bioreactors, hollow fiber bioreactors, media development and optimization.
Ashot Petrossian
Principal Manager
GXP Consultants
4:30 pm - 5:30 pm KEYNOTE Presentation
5:30 pm - 7:00 pm Opening Reception w/ Exhibitors
Tuesday, October 24, 2006
7:30 am - 8:30 am Registration Desk Open / Continental Breakfast w/ Exhibitors
8:30 am - 10:00 am Mammalian Cell Culture in the Production Scale Bioreactor
Operation of large-scale 20,000 liter mammalian cell bioreactors in an FDA-regulated environment. Extrapolation of pilot scale bioreactor production information to large scale cell culture production and purification in a GMP production environment.
Joseph Kauten
Process Scientist
Lonza Biologics Inc.
10:00 am - 10:30 am
Refreshment Break w/ Exhibitors
10:30 am - 12:00 noon Mammalian Cell Culture in the Production Scale Bioreactor
Operation of large-scale 20,000 liter mammalian cell bioreactors in an FDA-regulated environment. Extrapolation of pilot scale bioreactor production information to large scale cell culture production and purification in a GMP production environment.
Joseph Kauten
Process Scientist
Lonza Biologics Inc.
12:00 noon - 1:00 pm
Lunch w/ Exhibitors
1:00 pm - 2:30 pm
Production Scale Bioreactor Design and Construction
Paul Kubera
Vice President, Engineering
Associated Bio Engineers & Consultants
2:30 pm - 3:00 pm
Refreshment Break w/ Exhibitors
3:00 pm - 4:30 pm
Bioreactor Equipment, Process and Cleaning Validation
Validation of Bioreactors with respect to Equipment, Process and Cleaning will be discussed in detail. IQ (Installation Qualification) and OQ (Operational Qualification) of Bioreactors. Definition of Critical and Non-Critical Production Process Parameters and the use of DOE (Design Of Experiments) to define Parameter Ranges. COP, CIP of Bioreactors. Rinse, Swab and Visual methods for the Validation of Bioreactors.
Ashot Petrossian
Principal Manager
GXP Consultants
Wednesday, October, 25, 2006
7:30 am - 8:30 am Registration Desk Open / Continental Breakfast w/ Exhibitors
8:30 am -10:00 am
A Primer in Lyophilization
The principal topic is one of physical chemistry, but aseptic processing and suitable engineering will be ever present. This presentation is suitable for persons who have previously been introduced to lyophilization. Information to be presented is essential to those who might participate in cycle development or product failure investigation.
Narlin Beaty, Ph.D.
Principal
Qualification Process Solutions, LLC
10:00 am - 10:30 am
Refreshment Break w/ Exhibitors
10:30 am - 12:00 noon
A Primer in Lyophilization
The course content will focus on the big three — freezing, primary drying, and secondary drying — and will not ignore the importance of surrounding confounding variables such as chemical formula, equipment mechanical competence, sterilization, stoppering, components, moisture testing, and a myriad of other issues which influence final product quality. As time permits, we will end with the algebraic relationship between ice interface temperature, chamber pressure and shelf temperature.
Narlin Beaty, Ph.D.
Principal
Qualification Process Solutions, LLC
12:00 noon - 1:00 pm
Lunch w/ Exhibitors
1:00 pm - 2:30 pm
Bioreactor Engineering - Mass Transfer, Heat Transfer and Agitation Design
This presentation will explore the principles and practice of bioreactor scale-up for fermentation and cell culture. We will review the fundamentals of stirred-tank bioreactor design, with a special emphasis on processing issues at large scale. Class discussion and exercises will focus on the scale-up issues associated with mass transfer, heat transfer and agitation.
David Marks
President and Founder
DME Alliance Inc.
2:30 pm - 3:00 pm
Refreshment Break w/ Exhibitors
3:00 pm - 4:30 pm

Bioreactor Engineering - Equipment Design, Instrumentation and Control Design
Bioreactor design requires the rigorous application of aseptic design principles, addressing unique SIP, CIP and containment issues. This presentation will focus on the equipment and control design requirements for reliable bioreactor operation, including strategies for integrating cell culture and fermentation systems into biologic manufacturing operations. Concluding this presentation, there will be a discussion on the industry trends in cGMP bioreactor design & regulatory requirements.

David Marks
President and Founder
DME Alliance Inc.
Thursday, October 26, 2006
7:30 am - 8:30 am Registration Desk Open / Continental Breakfast
8:30 am - 10:00 am
Identification of Critical Process Parameters
This presentation will provide an overview for the identification of critical process parameters during the manufacture of biopharmaceutics. The presentation will provide an insight into the validation requirements and their subsequent use in process comparability. Attendees will be given an opportunity to discuss their examples.
Ash Ramzan
Principal Consultant
Woodley BioReg Limited
10:00 am - 10:30 am
Refreshment Break
10:30 am - 12:00 noon
Demonstration of Comparability of Biological Products during Process Development
This presentation will build on the learnings from the identification and control of critical process steps and will use these to demonstrate process comparability throughout development and commercialization. The presentation will provide an insight into the growing area of Biosimilars and illustrate the strengths and weaknesses of Comparability Protocols in the US and EU.
Ash Ramzan
Principal Consultant
Woodley BioReg Limited
12:00 noon - 1:00 pm
Lunch
1:00 pm - 2:30 pm Regulatory Aspects of Biopharmaceutical Product Development
Overview and pragmatic solutions during biopharmaceutical product development. Regulatory aspects of "Generic" Bio-Similar Biopharmaceuticals.
All Instructors
2:30 pm - 3:00 pm Refreshment Break
3:00 pm - 4:00 pm Biopharmaceutical Product Development Workshop
Seminar participants will outline the tasks and timelines for the development of a complex biopharmaceutical composed of a binary protein attached to a chelator delivering a cytotoxic radioactive element for targeted therapy.
All Instructors
4:00 pm - 5:30 pm
PLANT TOUR: BRI Bioprocess Plant - 50 Maximum
Friday, October 27, 2006
9:00 am - 10:30 am
PLANT TOUR: BRI Bioprocess Plant - 50 Maximum


ASME Travel Policy : ASME is not responsible for the purchase of non-refundable airline tickets or the cancellation/change fees associated with canceling a flight. Please call to confirm that the course is running before purchasing airline tickets. ASME retains the right to cancel a course up until 3 weeks of the scheduled presentation date.



 
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